Electric SMT Stencil Cleaner: Efficient and Environmentally Friendly
The Electric SMT Stencil Cleaner is an innovative solution. It effectively cleans SMT stencils used in the electronics manufacturing industry. Utilizing advanced cleaning technologies, this machine guarantees100% cleanliness while being environmentally safe. It integrates a cleaning system, rinsing system, drying system, and filtration system, making it a comprehensive cleaning device for efficient production processes.
How the Cleaning Process Works
- Cleaning Phase: The process begins with the application of water-based cleaning solutions. Utilizing a diaphragm pump, the liquid is heated to enhance cleaning performance. Pressurized heated liquid is sprayed through strategically placed nozzles in the cleaning chamber. It generates a fan-shaped water curtain that tackles solder paste, adhesives, and other contaminants on the stencil surface.
- Rinsing Phase: Following cleaning, the machine initiates a rinsing phase using DI (Deionized) water. The diaphragm pump drives this phase, ensuring thorough rinsing of residual cleaning solutions and impurities. Multiple nozzles spray heated rinsing liquid, guaranteeing no blind spots.
- Drying Phase: After rinsing, a high-pressure blower produces a robust airflow, rapidly heated and expelled through a specialized wind knife. This process quickly evaporates any residual liquid, ensuring the stencil is dry and ready for the next use.
Key Features of the Electric SMT Stencil Cleaner
- User-Friendly Interface: The centralized control box located on the machine’s operation panel provides ease of access for quick adjustments and troubleshooting.
- Automated Control: Featuring a PLC and touchscreen interface, the machine allows for seamless operation, enhancing user experience.
- Transparency and Monitoring: The transparent liquid level display and observation window offer operators real-time visibility into liquid levels and cleaning progress.
- Eco-Friendly Design: Constructed from high-quality SUS304 material, the machine boasts strong corrosion resistance and ease of maintenance.
Safety Features: The equipment includes soundproofing materials, overheating protection, and door safety mechanisms, ensuring a safe working environment.
Specification
| Model | ETE-750C |
| Cleaning area size: | 750mm(L) ×750mm(W) × 40mm(H) |
| Equipment appearance size: | 1700mm(L) ×1200mm(W) × 2100mm(H) |
| Power supply/gas source: | Three-phase five-wire system, 380V/18Kw (rated power)/0.45Mpa-0.7Mpa |
| Liquid tank capacity: | 60L |
| Spray tank dilution tank heater power: | 9KW |
| Cleaning time: | 0~99 minutes (adjustable) |
| Cleaning temperature (liquid): | Normal temperature~70℃ (adjustable) |
| Rinse time: | 1 minute/time (1-59 times/adjustable) |
| Rinse temperature (DI water): | Normal temperature~70℃ (adjustable) |
| Drying time: | 0~99 minutes/(adjustable) |
| Cleaning size range setting: | 50—750mm |
Advanced Electrical Control Features
- Precision Temperature Control: The automatic PID control system maintains temperature stability, making the cleaning process more efficient.
- Alarm & Notification System: With integrated alerts and traffic light indicators, operators are instantly informed of the machine’s operational status.
- Overload Protection: Each motor comes with overload protection, reducing the risk of equipment damage during abnormal conditions.
Efficiency and Performance
The Electric SMT Stencil Cleaner is capable of significantly enhancing production efficiency and quality. Its robust cleaning, rinsing, and drying capabilities ensure stencils at the highest standards. Furthermore, the machine is compatible with rinsing liquid treatment units, allowing for the recycling of rinsing fluids, thus contributing to environmentally sustainable practices.
Conclusion
Investing in an Electric SMT Stencil Cleaner means ensuring optimal efficiency, quality, and safety in your SMT cleaning processes. With its user-friendly features, advanced control systems, and commitment to environmental responsibility, this cleaning device stands out as a top choice for any electronic manufacturing facility.
Explore our Electric SMT Stencil Cleaner and elevate your manufacturing processes today. Contact us for more information or to schedule a demo!