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Radial inserter E8000

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Radial inserter E8000

Discover the benefits of our cutting-edge radial insertion machine. With features such as high productivity, simple operation, and cost-effective maintenance, this machine is designed to replace manual labor and streamline production processes. Contact info@smtglobe.com

  • Industry’s highest real throughput (24,000 CPH).
  • Programmable clinching. Inward or outward clinching. Heigh and angle adjustable.
  • Single, dual, triple, and quad-span components
  • Full range of insertion spans from 2.5mm to 10.0mm, including 3.5mm
  • Widest component range – up to 22mm tall with no derate
  • Component value and polarity verification prior to insertion
  • Compatible with Windows 10 system. Familiar and easy to use, Intuitive navigation.
  • Insertion heads are servo-driven for precise and rapid component insertion.
  • Automatic PCB load/unload reduces operator dependency for higher-volume environments.
  • Programmable worktable in rotary of 0°,90°,180°&270°clockwise or counterclockwise.
  • MES compatible.
  • Online and offline programming.

 

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The E8000 is an offline radial inserter that automatically insert tape-packed components onto the PCB. It provides manual PCB transfer and automatically inserts components supplied on tape into printed circuit boards (PCBs). This machine features independent sets of servo control systems that ensure high stability in component insertion performance, achieving perfect results at high speeds and densities. Its application software is based on the Windows 10 system, with a simple and user-friendly interface that facilitates human-machine interaction. The machine enhances efficiency in component insertion and the quality of PCBA products.

The radial inserter E8000 brings a new level of productivity to radial component sequencing and insertion, offering consistently high throughput regardless of component type. It addresses a full range of radial component insertion, including capacitors, transistors, transistors, LEDs, key switches, resistors, connectors, coils, potentiometers, fuse holders, fused wires, etc. in radial tape package. Besides, it automates the insertion of tape-packaged radial components faster, with a CPH up to 24,000, and more reliably than manual processes.

Specification

Machine modelRadial inserter E8000
Theoretical speed24,000 components/hour
Insertion direction0-360 degrees, 1-degree increment
Lead SpanDouble pitch 2.5mm/5.0mm/7.5mm/3.0mm/3.5mm/10mm/15mm selectable
PCB SizeMinimum 50*50mm; Maximum 400*400mm
PCB Thickness0.79-2.36mm
Component body height22mm
Component body diameter12mm
Component typecapacitors, transistors, transistors, LEDs, key switches, resistors, connectors, coils, potentiometers, fuse holders, fused wires, etc. in radial tape package.
Component densityComponent body distance not less than 1mm; SMD and through hole distance not less than 3mm
Component Lead Angle5-35 degrees (adjustable)
Feeder station10 / 20 stations (selectable)
Machine Dimension (L*W*H)Main machine 1770mm*2078mm*1840mm ; feeding station 1200mm*1000mm*1410mm(20 stations)
Machine WeightWeight of main machine 2100KG
Power Supply/Power Used220V,Ac(single-phase)50/60Hz,1.5KVA/1.6Kw(energy-saving type)
System protectionBuilt-in (USP) power failure protection power supply
Use of air pressure (air consumption)0.4-0.6Mpa/0.3 cubic meters/minute (dry gas)
Ambient Temperature5-25 degrees
Machine noise65dB
Hole correction methodMachine vision system, multi-point MARK vision correction
Drive systemAC servo, AC motor
Data input methodUSB interface input (EXCEL file format)
Control systemChinese operation interface (WINDOWS XP,10 system control platform) LCD monitor
Table operation methodClockwise and counterclockwise
PCB loading methodManual
Monitor (computer)Front and Rear
radial inserter

Component Sequencing: The module of the axial inserter includes a distribution head used to cut radial components from reels or component boxes and place them on the sorting machine chain. The component sequence is predetermined by the product program. The components are then transferred to the chain at the machine head for delivery to the insertion tool. The program controls the position and direction of component insertion.

Component Insertion: A product program is created with information related to the components, PCB board, and processing requirements. Once this product is called, the operation of the axial inserter can begin.

Component Lead Cutting and Clinching: After fully inserting into the PC board, the cutting and clinching unit of the radial inserter will cut and form the component pins (clinching) to mechanically secure them to the board. This process continues until the product is completed, and all required axial components are in place. When the program is finished, the PCB is removed from the machine or transferred.

Features

The radial inserter boasts an integrated body design that not only enhances operational efficiency but also conserves space, making it a practical choice for various manufacturing environments. With its 360-degree rotation capability, this machine offers unparalleled flexibility in component insertion, allowing for precise positioning at any desired angle. Moreover, its user-friendly interface eliminates the need for intricate command codes, simplifying the operation process and increasing overall productivity.

Equipped with the industry’s highest actual throughput, the radial inserter delivers exceptional performance that sets new standards for efficiency in component insertion processes. Its versatile clinch options, including programmable height settings to safeguard surface mount components, ensure reliable and damage-free operation. Additionally, the machine supports a wide range of insertion spans, from 2.5mm to 10.0mm, accommodating various component sizes with ease and precision.

Designed for optimal functionality, the radial inserter features servo-driven insertion heads that guarantee swift and accurate component placement. With programmable worktable options and customizable feeder quantities, this machine offers a tailored solution for diverse manufacturing needs, making it a valuable asset in modern production facilities.

radial insertion machine program
LED board
LED board radial insertion

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