ETE Logo

Axial component inserter

ETE, your trusted SMT partner. All kinds of AI/SMT spare parts and equipment available.

Axial component inserter

Discover the benefits of our cutting-edge Axial component inserter. With features such as high productivity, simple operation, and cost-effective maintenance, this machine is designed to replace manual labor and streamline production processes.  Contact info@smtglobe.com

Expandable and precise sequencer and component feeding. Zero jumper lead scrap. Flexible and precise insertion. Can insert a full array of axial lead components and jumper wire diameters in 1 machine. Industry’s highest real throughput (24,000 CPH);World-class reliability (300 ppm).Axial inserter features programmable clinch height to avoid damaging SMD components.Component value and polarity verification prior to insertion.Long-life tooling. Low-profile locators for reduced wear and longer life.Low machine maintenance.Easy and fast program. USB port for data transfer, Gerber format (Excel)file input, program automatically created.Built-in (USP) power failure protection. Component replenishment without machine stoppage. With automatic board handling system. SMEMA compatible.

Share

E4420 is an inline Axial component inserter equipped with a board handling system that enables automatic loading and unloading of PCBs. It can automatically insert components supplied on tape into printed circuit boards (PCBs). This machine features multiple sets of independent servo control systems, ensuring high stability in component insertion performance to achieve optimal speed and density. Its application software is based on the Windows XP system, with a user-friendly interface that facilitates human-machine interaction. The machine enhances component efficiency and PCBA product quality. It primarily offers four key functions: “Component Sequencing,” PCB loading and unloading, “Component Insertion,” and “Component Pin Cutting and Forming.”

Component Sequencing: The module of the Axial component inserter includes a distribution head used to cut axial components from reels or component boxes and place them on the sorting machine chain. The component sequence is predetermined by the product program. The components are then transferred to the chain at the machine head for delivery to the insertion tool. The program controls the position and direction of component insertion.

Component Insertion: A product program is created with information related to the components, PCB board, and processing requirements. Once this product is called, the operation of the axial component inserter can begin.

Component Lead Cutting and Forming: After fully inserting into the PC board, the cutting and clinching unit of the axial inserter will cut and form the component pins (clinching) to mechanically secure them to the board. This process continues until the product is completed, and all required axial components are in place. When the program is finished, the PCB is removed from the machine or transferred.

PCB Loading and Unloading: The axial component inserter can load the PCB onto the machine’s working table. Once the insertion task is completed, the board handling system will unload the PCBA from the machine to the adjacent machine. PCBs can flow from left to right or from right to left. The available automatic board handling type is the Board Handling System (BHS) for L-to-R or R-to-L board transfer. Automatic board handling enables continuous machine operation by loading and unloading PCBs without the need for operator intervention. It is best suited for high-volume applications with low-to-medium job changeovers.

The Component Sequencer and feeder function involves modules of the axial insertion machine that include a distribution head for cutting horizontal components from reels or trays and placing them on the sorting machine chain. The sequence of components is predetermined by the product program. The components are then transferred to the machine head chain for delivery to the insertion tool, with the program controlling the position and direction of component insertion.

For Component Insertion, a product program is created with information related to the components, PCB board, and processing requirements. Once this product is called upon, the operation of the axial insertion machine can begin.

After fully inserting into the PC board, the cutting and clinching unit of the axial insertion machine cuts and forms the component pins mechanically (clinching) to secure them to the board. This process continues until the product is completed, and all required horizontal components are in place. When the program is finished, the PCB is either removed from the machine or transferred.

Specification

Machine model
Theoretical speed24,000 components/hour
Insertion directionParallel 0 degrees, 90 degrees, 180 degrees, 270 degrees
Lead SpanDouble hole spacing 5-20mm
Substrate SizeMinimum 50*50mm; Maximum 320*400mm
Substrate Thickness0.79-2.36mm
Component TypeCapacitors, transistors, diodes, resistors, fusible wires, etc. Braided tape encapsulation material
JumperIndependent conveying method. Diameter 0.5mm-0.8mm tinned copper wire
Component Lead Cutout Length1.2mm-2.2mm (adjustable)
Component Lead Angle5-35 degrees (adjustable)
Machine Dimension (L*W*H)Main machine 1700mm*1500mm*1800mm ; feeding station 1200mm*1000mm*1410mm(20 stations)
Machine WeightWeight of main machine 1200KG;Weight of sub-machine 800KG
Power Supply/Power Used220V,Ac(single-phase)50/60Hz,1.5KVA/1.6Kw(energy-saving type)
System protectionBuilt-in ( USP) power failure protection power supply
Use of air pressure (air consumption)0.4-0.6Mpa/0.3 cubic meters/minute(dry gas)
Ambient Temperature5-25 degrees
Machine noise65dB
Hole correction methodMachine vision system, multi-point MARK vision correction
Drive systemAC servo, AC motor
Data input methodUSB interface input (EXCEL file format)
Control systemChinese operation interface (WINDOWS XP system control platform) LCD monitor
Table operation methodClockwise and counterclockwise
PCB loading methodAutomatic, from left to right or right to left
Axial insertion machine

Features:

Axial component inserter provides you with an efficient and stable solution for the best axial component insertion, ensuring that all requirements of your through-hole insertion process are met.

With an optional new freely rotating platform, the E4420 Axial component inserter can easily achieve the process requirements of inserting components at any angle up to 360 degrees, significantly reducing process bottlenecks and manual intervention.

The stress caused by the mechanical motion of component pin forming tools can have a certain impact on the internal structure of the components. The E4420 Axial component inserter adopts a 45-degree V-shaped forming tool, which significantly improves tool cutting resistance, keeping tensile interference within a minimal range to ensure process reliability.

The new generation intelligent feeder is more compact and efficient. The newly developed intelligent modular feeder occupies a smaller footprint but still achieves a super high-speed capacity of 24,000 CPH. It effortlessly achieves high-efficiency production under the most stringent area conditions. You can also expand up to 80 stations to meet future process requirements.

The Axial component inserter boasts proprietary tooling with a high-efficiency and stable feeding drive structure. It offers expandable and precise sequencing capabilities along with component feeding that ensures zero jumper lead scrap. With its flexibility and precision, the machine can insert a full array of axial lead components and jumper wire diameters in a single operation.

The Axial component inserter features an Automatic board handling system that enables uninterrupted machine operation through the automated loading and unloading of PCBs, eliminating the need for operator involvement. This system is particularly well-suited for high-volume production scenarios with minimal to moderate job changeovers. The axial inserter is SMEMA compatible.

Setting an industry benchmark, it achieves the highest real throughput of 24,000 components per hour (CPH) and boasts world-class reliability at 300 parts per million (ppm). The programmable clinch height feature of the Axial inserter safeguards against damaging surface-mount device (SMD) components, while also verifying component value and polarity before insertion.

Enhanced by a Rotary Table, the machine is equipped with long-life tooling and low-profile locators that reduce wear and extend operational lifespan. Its low maintenance requirements and user-friendly programming interface, facilitated by a USB port for data transfer and support for Gerber format (Excel) file input, ensure efficient and swift operations.

Moreover, the machine is equipped with built-in power failure protection (USP) and allows for component replenishment without halting operations. It also features a dual-part detector that can sense two parts on the chain simultaneously, enhancing operational efficiency and reliability.

Advantages of the Axial component inserter:

  1. Replaces manual labor with automated operations.
  2. Achieves a theoretical speed of 24,000 components per hour.
  3. Offers simple operation and high stability for consistent performance.
  4. Enables flexible production deployment with versatile capabilities.
  5. Features low maintenance costs, ensuring cost-effective operation.
axial component inserter

Other functions of the axial component inserter

User Interface: The machine’s user interface is driven by a standard PC motherboard, offering a traditional user interface. All machine data storage is managed by the PC, which comes equipped with standard hard drive, DVD, and USB ports. The machine operator interface connects to the machine using a color flat-panel display, keyboard, and trackball. An optional touchscreen interface is also available.

Operator Button Panel: The operator button panel provides controls necessary for the operator to run production. All other machine functions can be accessed through a graphical user interface using the keyboard, trackball, and optional touchscreen display. The panel also offers USB port access for file transfer to the machine. These are additional features of the axial component inserter.

What is the price?

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elit tellus, luctus nec ullamcorper mattis, pulvinar dapibus leo.

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elit tellus, luctus nec ullamcorper mattis, pulvinar dapibus leo.

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elit tellus, luctus nec ullamcorper mattis, pulvinar dapibus leo.

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elit tellus, luctus nec ullamcorper mattis, pulvinar dapibus leo.

Related Products

Contact Us